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TOOLS · SYSTEM SIMULATION

Clean-Sheet Org Design

Design the organization around the products and value streams that create most of the value, then compare and approve.

System simulation · synthetic data · Northgate Precision (sample manufacturer) · proposals are scripted, no AI service is called · nothing is stored or sent

Strategic Intent

Strategic Intent v2 · approved by the leadership team 15 Sep 2026

  • SI-1 Double contribution margin from precision valve assemblies in three years without doubling complexity.
  • SI-2 Quote-to-ship under 10 working days for the vital-few product families.
  • SI-3 First-pass yield of 97% or better on the vital-few families.

Front-to-Back 80/20 Approved evidence

Front-to-Back 80/20 analysis · synthetic ERP extract, first half of 2026. Edit the shares or how each figure is known; the vital few recalculate (smallest set of families reaching 80% of margin).

FamilyShare of products (%)Share of contribution margin (%)How it is known
F-A Precision valve assemblies · vital few ERP margin by family
F-B Custom manifold blocks · vital few ERP margin by family
F-C Standard fittings ERP margin by family
F-D Legacy spares ERP margin by family
  • E-1 Families A and B are 27% of products and 81% of contribution margin. Observed
  • E-2 The top 12 customers buy 79% of Family A margin. Observed
  • E-3 Family B demand will grow once quoting capacity is freed. Inferred · to validate

Value streams, flow and capacity

Value streamTypeLead timeFirst-pass yieldBottleneck · utilizationEvidence
vs-a-gtm Family A · quote to orderGTM6 days—Quoting & Estimating queueObserved
vs-a-flow Family A · order to ship (CNC cell → Assembly Line 2 → test)Production18 days91%CNC Machining Cell · 94%Observed
vs-b-gtm Family B · quote to orderGTM9 days—Applications Engineering reviewObserved
vs-b-flow Family B · order to ship (CNC cell → Assembly Line 1)Production14 days94%CNC Machining Cell · 94%Observed
vs-c-flow Families C–D · make to stockProduction5 days98%None · 58%Observed